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Large copper top vent curved panel chimney cap on workbench, full front view

Custom Top Vent Chimney Cap — Copper, Kynar Aluminum, Galvalume & Stainless Steel

Free Shipping — 14×14 Flue Cover

Copper Top Vent chimney flue cover installed on stone chimney

This cap design comes in a 14×14 top mount flue cover version — fits 8×8 to 13×13 flue tiles and ships FREE anywhere in the contiguous USA. Just pick a material and add to cart.

Full-size custom caps ship via LTL freight and are quoted separately, keep scrolling to see pricing. Browse all chimney flue covers →

$1,000.00

To order a full-size custom cap — enter your exact chimney dimensions and options below and click the “Request a Quote” button to get a custom price shipped to your door. The quote form will open in a new tab for you to fill in your contact info — cap dimensions and options will be pre-filled for your convenience.

You can also call or text Sean @ (609) 352-9840 for a complete quote for ordering.

Material For Full Size Caps
16 oz copper develops a natural verdigris patina over time. Kynar aluminum holds color indefinitely — any Kynar 500 color available. Galvalume is the most economical option. Stainless steel is ideal for coastal or high-corrosion environments.
Mount Type
Not sure which mount type you need? Top Mount vs Side Mount — Which One Do You Need?
Drip Edge Height
The drip edge is the vertical skirt that wraps the outside of your chimney. 3" is standard and fits most chimneys. Choose taller if your chimney crown has a wide ledge or step that needs to be covered — faces over 3" add a metal charge, and over 5" a taller crate (+$75 per step, shipped orders).
Screen Mesh
Aluminum expanded mesh is standard on Kynar, Galvalume, and stainless caps. Upgrade to stainless steel mesh for maximum durability. Copper caps always use stainless steel mesh. Applies to both screen zones.
Chimney Dimensions
Measure the outside of the chimney at the crown — not the flue tile. Width is always the shorter dimension. Add at least ¼" to each measurement for fit. Example: 24" × 30" chimney → enter 24¼" × 30¼".
Width (shortest)
Length (longest)

Add minimum ¼" to each measurement. Width must be ≤ Length. Max width 47" × max length 96". Call (609) 352-9840 for larger sizes.


Shipping
Caps ship LTL freight in a custom-built wooden crate — the crate charge is added to your price. Freight is quoted separately once we have your delivery address. Picking up at our Berlin, NJ shop? Choose pickup — no crate needed.
Select options above to see your price

Includes material, dual screen zones, lid, labor & hardware. Crate added when shipped · freight quoted separately.

Shipping


Because copper is a premium material, we don't trust cardboard. Every Archaic Metal cap is secured inside a custom-built, heat-treated wood crate. This prevents dents and 'fret marks' during transit. Your order is fully insured and shipped via heavy-duty freight to ensure it arrives in 'New Penny' condition.


Please note: Large caps ship via LTL Freight. If your property cannot accommodate a full-sized 18-wheeler, please let us know so we can arrange a terminal pickup or a smaller delivery truck.



The Top Vent is a two-piece chimney cap with a solid vented top and a screened base. Like the Copper Top Vent, it separates the weather barrier from the vent plane — but the TV is built from standard sheet material in all four metals rather than the heavier copper-specific construction of the CTV. Same two-piece concept, broader material and size range, lower entry price.

Every TV is hand-fabricated to your exact chimney dimensions in my shop in Berlin, NJ. No stock inventory, no standard sizes.

Also called a chimney topper, chimney rain cap, chimney cover, chimney shroud, or chimney surround — whatever you call it, this one is built to last.

Unlike store-bought caps that sit on the clay flue tile, this cap covers the entire chimney crown — protecting the masonry itself from water infiltration, freeze-thaw damage, and the creosote acid that eats mortar. Crown repair runs $500–$3,000. A full rebuild runs $10,000–$20,000. A cap that covers the crown correctly prevents all of it.

Top Mount Cap Measuring — Add 6" to the length and width of where you want the screen to sit on the chimney top. Top Mount vs Side Mount Guide →

Available in copper, stainless steel chimney cap, Kynar aluminum, and Galvalume. Stainless steel chimney caps and stainless chimney covers are built to the same spec and dimensions as every other material — contact me to order.

What It Does

The solid top lid keeps rain and debris out from above. The open perimeter gap between the top and base allows combustion gases and moisture to exit freely on all four sides — lower draft resistance than a conventional side-screen cap. Stainless steel mesh in the screen zone and the vent gap keeps birds and animals out while maintaining airflow. The lid removes with a screwdriver for chimney sweeping or flue access.

Two-Piece Construction

The base is a four-sided box with the mounting flange at the bottom and a mesh-covered opening at the top edge. The top is a flat lid with an overhang that sheds water away from the vent gap. The top nests on the base and removes with a screwdriver for chimney sweeping or flue access.

Corners are mitered and double-locked. The flange is brake-formed from the same sheet as the body — 8" rip, 1" exposed face. All fasteners are stainless steel. Screen is expanded stainless steel mesh for copper and stainless caps, aluminum mesh for Kynar and Galvalume.

Mount options: side mount with drip edge (standard for masonry chimneys) or top mount flange (flush-set on crown or wood chase top).

Cross-Brake Lid

The TV top lid includes a cross-brake — two diagonal brake-formed ribs running corner to corner across the underside. The cross-brake stiffens the lid against oil-canning on larger sizes and adds visual definition to an otherwise flat panel. On copper caps it becomes more prominent as the surface patinas.

Specs

  • Cap style: Top Vent (TV) — two-piece, vented gap perimeter
  • Screen: Dual zone — lower screen + vent gap screen
  • Lid: Solid with cross-brake, removable
  • Mount options: Side mount (drip edge) · Top mount flange
  • Drip edge height: 2" – 5" (3" standard, side mount only)
  • Flange: Premium, 8" rip, 1" face, mitered
  • Size range: 24" × 24" minimum · 47" W maximum · 96" L maximum
  • Materials: Copper · Kynar Aluminum · Galvalume · Stainless Steel
  • Fasteners: Stainless steel throughout
  • Made in: Berlin, NJ

Wood-Framed Chase

Top mount TV caps work on wood-framed chases. The flange sets on the chase top board — seal the perimeter with elastomeric caulk and back-prime any exposed wood before installation. If the chase top is deteriorating, address that before capping. A new cap on a failing deck is a short-term fix.

Questions about your chase? Call or text (609) 352-9840.

About Archaic Metal

I'm Sean. I've been working copper and sheet metal since 1994, trained under master coppersmith Stephen L. Foss at Ye Olde Tin Shop in Haddonfield, NJ. Archaic Metal has been my operation since 2011 — one person, one shop in Berlin, NJ. Every cap I sell is one I fabricated. No outsourcing, no batch runs sitting on a shelf. Your cap is built to your dimensions after you order it.

More on how I build caps: How Chimney Caps Are Made · Copper vs. Aluminum

Not sure what size or style you need?

I personally review every order before I build it — send me your measurements and I'll confirm everything before fabrication starts. You won't be left guessing.

Request a quote or call/text me directly: (609) 352-9840

Measuring & Ordering

Measure the outside of your chimney at the top — length and width at the crown or chase cover surface. Width is always the shorter dimension.

For side mount caps, add a minimum of ¼″ to each dimension before ordering — the drip edge shelf must clear the chimney sides. For top mount caps, measure the exact footprint.

If your chimney is out of square by more than ¾″–1″, contact me before ordering — a template may be needed. All caps are custom fabricated to your dimensions. No returns on custom orders.

How to measure your chimney for a cap →

Top Mount vs. Side Mount

Side Mount (recommended): The drip edge shelf sits on the chimney crown or chase top and wraps the sides. Fastened through the drip edge face into the chimney — screws, masonry pins, tapcons, or anchors. Construction adhesive optional under shelf in thick 4″ beads every 4–6″ — never a continuous bead. Covers the full chimney top.

Top Mount: The flange sits flat on the crown or chase top. Fastened through the flange — tapcons, screws, anchors, or construction adhesive. Any fastener penetrations through the top surface must be waterproofed.

Not sure which you need? Top Mount vs. Side Mount — Which One Do You Need? →

Installation

Installation is straightforward but I recommend a roofing contractor or chimney professional for any work at height.

Hardware included or available on request: copper-clad rubber grommet screws for copper caps; color-match rubber grommet screws for Kynar, Galvalume, and stainless caps. EPDM rubber gasket pieces available on request for top mount applications.

All lids require a screwdriver to remove. See the full installation guide: Chimney Cap Installation Tips →

Shipping & Lead Time

Lead time is typically 3–4 weeks from order. Caps ship via LTL freight (ABF) in a custom wooden crate.

Residential delivery includes curbside liftgate service — make sure your address can accommodate a tractor trailer.

Commercial addresses are typically less expensive, especially with a loading dock or forklift on-site. Terminal pickup is also available and less expensive than door delivery.

Freight quotes require your delivery address and property type — call or text (609) 352-9840.

Material Guide
Copper 16 oz. Most durable. Ages to a natural patina over time. Copper rivets with solid brass mandrels. Stainless steel screen.
Aluminum 0.032 Kynar Painted finish, 7 standard colors. Lightweight, coastal-safe. Color-match rivets and aluminum screen.
Steel 24 ga. Kynar Painted finish, 7 standard colors. Durable, heavier than aluminum. Color-match rivets and aluminum screen.
Galvalume Plus 24 ga. Unpainted zinc-aluminum steel. Cost-effective, corrosion resistant. Stainless rivets and aluminum screen.
304 Stainless 24 ga. Clean silver finish, does not rust in standard environments. Stainless rivets and aluminum screen.
Custom Sizing

Need a size outside the standard range, an out-of-square chimney, or a non-standard material? I fabricate to any dimension — just get in touch.

Get a Quote Call or text (609) 352-9840 or email sean@archaicmetal.net — I'll get back to you with a quote. Text is the best contact method — one place for all correspondence.

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