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Custom board and batten extended height chimney cap installed on large stone masonry chimney

Custom Board & Batten Top Vent Chimney Cap

Free Shipping — 14×14 Flue Cover

Board and Batten Chimney Flue Cover

This cap design comes in a 14×14 top mount flue cover version — fits 8×8 to 13×13 flue tiles and ships FREE anywhere in the contiguous USA. Just pick a material and add to cart.

Full-size custom caps ship via LTL freight and are quoted separately, keep scrolling to see pricing. Browse all chimney flue covers →

$1,000.00

To order a full-size custom cap — enter your exact chimney dimensions and options below and click the “Request a Quote” button to get a custom price shipped to your door. The quote form will open in a new tab for you to fill in your contact info — cap dimensions and options will be pre-filled for your convenience.

You can also call or text Sean @ (609) 352-9840 for a complete quote for ordering.

Material For Full Size Caps
Chimney Dimensions
Width (shortest)
Length (longest)

Add minimum ¼" to each measurement. Width must be ≤ Length. Max 60" × 120".


Select options above to see your price

Includes material, screen, lid, labor, rivets & crate. Freight quoted separately.

Request a Freight Quote
Shipping

Because copper is a premium material, we don't trust cardboard. Every Archaic Metal cap is secured inside a custom-built, heat-treated wood crate. This prevents dents and 'fret marks' during transit. Your order is fully insured and shipped via heavy-duty freight to ensure it arrives in 'New Penny' condition.

Please note: Large caps ship via LTL Freight. If your property cannot accommodate a full-sized 18-wheeler, please let us know so we can arrange a terminal pickup or a smaller delivery truck.

The Board & Batten Top Vent is an extended height chimney cap with a clean architectural profile: solid flat panels on the body, a hip roof on top, and a screened vent section between them. No curves, no stepped crown — just vertical lines that read well on traditional and craftsman-style homes. If your chimney needs more height and you want a cap that looks like it belongs there, this is it.

Available in 16oz copper and Kynar-coated aluminum. Built to your exact chimney dimensions in my shop in Berlin, NJ.

What It Does

The board and batten panel body extends the effective chimney height above the crown without touching the masonry. A screened vent section runs the full perimeter between the body panels and the hip roof above — blocking rain, debris, and animals while keeping airflow open. The hip roof sheds water in all directions. The base flange sets on the chimney crown. No flue liner penetration required.

Building code requires a chimney to extend at least two feet above any roof surface, ridge, or obstruction within ten feet. When a chimney falls short, an extended height cap adds the needed height directly to the flue without masonry work — functioning the same way chimney pots did in the 18th century. Height problems also cause downdraft. If smoke backs up into the house when the wind picks up, a chimney that doesn't clear surrounding roof lines is often the reason. Adding height fixes it.

Unlike store-bought caps that sit on the clay flue tile, this cap covers the entire chimney crown — protecting the masonry itself from water infiltration, freeze-thaw damage, and the creosote acid that eats mortar. Crown repair runs $500–$3,000. A full rebuild runs $10,000–$20,000. A cap that covers the crown correctly prevents all of it.

What is a chimney crown — and why yours may already be cracking →

Board & Batten Construction

The body panels are flat sheet metal, brake-formed with vertical batten strips to create the board and batten profile. Above the body, a screened vent section runs the full perimeter before the cap transitions to the hip roof. The hip roof is four-sided, fully seamed, and pitches away from center in all directions.

The premium top-mount flange (CL-3.1) is an 8″ rip with a 2″ ledge, mitered corners directly on the chimney crown. Side mount uses a vertical drip edge skirt wrapping the crown exterior — no masonry penetration. Every component is the same material and gauge throughout, so copper patinas uniformly and Kynar color matches across every surface.

Specs

  • Cap style: Board & Batten Top Vent (B&B) — flat panel body, screened vent section, hip roof
  • Flange: Premium top-mount CL-3.1, 8″ rip, 2″ ledge, mitered — or side mount drip edge
  • Screen: Stainless steel mesh, full perimeter vent section
  • Size range: 18″ × 18″ minimum · custom to your dimensions
  • Materials: 16oz Copper · Kynar Aluminum · Galvalume · Stainless Steel
  • Fasteners: Stainless steel rivets throughout (copper rivets + brass mandrels on copper caps)
  • Made in: Berlin, NJ

Have a Wood-Framed Chase?

If your chimney sits on a prefab wood-framed chase, you may need a chase cover before this cap goes on. The B&B cap mounts on top of the chase cover — it does not have a flat bottom with pre-cut holes for flue pipes. If there's currently no metal cover on your chase, you need both. Browse custom chimney chase covers →

About Archaic Metal

I'm Sean. I've been working copper and sheet metal since 1994, trained under master coppersmith Stephen L. Foss at Ye Olde Tin Shop in Haddonfield, NJ. Archaic Metal has been my operation since 2011 — one person, one shop in Berlin, NJ. Every cap I sell is one I fabricated. No outsourcing, no overseas production, no batch runs sitting on a shelf. Your cap is built to your dimensions after you order it.

Resources

Built to your chimney. Every Board & Batten cap is custom fabricated in Berlin, NJ. Enter your dimensions above to see your price — or call / text (609) 352-9840 for a freight quote to your door.

Measuring & Ordering

Measure the outside of your chimney at the top — length and width at the crown or chase cover surface. Width is always the shorter dimension.

For side mount caps, add a minimum of ¼″ to each dimension before ordering — the drip edge shelf must clear the chimney sides. For top mount caps, measure the exact footprint.

If your chimney is out of square by more than ¾″–1″, contact me before ordering — a template may be needed. All caps are custom fabricated to your dimensions. No returns on custom orders.

How to measure your chimney for a cap →

Top Mount vs. Side Mount

Side Mount (recommended): The drip edge shelf sits on the chimney crown or chase top and wraps the sides. Fastened through the drip edge face into the chimney — screws, masonry pins, tapcons, or anchors. Construction adhesive optional under shelf in thick 4″ beads every 4–6″ — never a continuous bead. Covers the full chimney top.

Top Mount: The flange sits flat on the crown or chase top. Fastened through the flange — tapcons, screws, anchors, or construction adhesive. Any fastener penetrations through the top surface must be waterproofed.

Not sure which you need? Top Mount vs. Side Mount — Which One Do You Need? →

Installation

Installation is straightforward but I recommend a roofing contractor or chimney professional for any work at height.

Hardware included or available on request: copper-clad rubber grommet screws for copper caps; color-match rubber grommet screws for Kynar, Galvalume, and stainless caps. EPDM rubber gasket pieces available on request for top mount applications.

All lids require a screwdriver to remove. See the full installation guide: Chimney Cap Installation Tips →

Shipping & Lead Time

Lead time is typically 3–4 weeks from order. Caps ship via LTL freight (ABF) in a custom wooden crate.

Residential delivery includes curbside liftgate service — make sure your address can accommodate a tractor trailer.

Commercial addresses are typically less expensive, especially with a loading dock or forklift on-site. Terminal pickup is also available and less expensive than door delivery.

Freight quotes require your delivery address and property type — call or text (609) 352-9840.

Material Guide
Copper 16 oz. Most durable. Ages to a natural patina over time. Copper rivets with solid brass mandrels. Stainless steel screen.
Aluminum 0.032 Kynar Painted finish, 7 standard colors. Lightweight, coastal-safe. Color-match rivets and aluminum screen.
Steel 24 ga. Kynar Painted finish, 7 standard colors. Durable, heavier than aluminum. Color-match rivets and aluminum screen.
Galvalume Plus 24 ga. Unpainted zinc-aluminum steel. Cost-effective, corrosion resistant. Stainless rivets and aluminum screen.
304 Stainless 24 ga. Clean silver finish, does not rust in standard environments. Stainless rivets and aluminum screen.
Custom Sizing

Need a size outside the standard range, an out-of-square chimney, or a non-standard material? I fabricate to any dimension — just get in touch.

Get a Quote Call or text (609) 352-9840 or email sean@archaicmetal.net — I'll get back to you with a quote. Text is the best contact method — one place for all correspondence.